六自由度机器人末端位姿校准误差链路分析
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Analysis of calibration error propagation in the kinematic chain of a six-DOF robotic manipulator's end-effector pose
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    摘要:

    为研究校准误差对机器人末端定位精度的非线性影响,开展六自由度机器人末端位姿校准误差链路分析。采用修正的DH模型(Modified Denavit-Hartenberg Model, MDH)约束条件建立六自由度机器人的运动学参数模型,分析末端位姿变换的空间几何特征关系;分析机器人校准误差的来源,得到测量系统各坐标系之间的函数关系,构建机器人末端位姿校准误差传递链路模型。搭建六自由度机器人校准系统开展实验,结果表明:机器人末端校准误差主要来源包括连杆长度误差、关节偏移误差、关节扭转角误差和零位误差等,合成后的校准误差为2.66 mm;机器人末端xy、z方向的相对不确定度分别为0.09%、0.37%、0.46%。研究成果为机器人末端精准定位控制提供了技术参考。

    Abstract:

    To study the nonlinear impact of calibration errors on the positioning accuracy of a robot's end-effector, a linkage analysis of end-effector pose calibration errors for a six-degree-of-freedom robot was conducted. Using the modified Denavit-Hartenberg model (MDH) constraints, a kinematic parameter model for a six-degree-of-freedom robot was established to analyze the spatial geometric relationships of the end-effector's pose transformation. The sources of robot calibration errors were examined, and the functional relationships between the coordinate systems of the measurement system were derived. Based on this, a calibration error propagation model for the robot's end-effector pose was constructed. A calibration system for a six-degree-of-freedom robot was set up to conduct experiments. Experimental results indicate that the primary sources of calibration error in robotic end-effector positioning include link length errors, joint offset errors, joint twist angle errors, and zero-position errors. The combined calibration error was measured as 2.66 mm, with relative uncertainties in the x, y, and z directions of 0.09%, 0.37% and 0.46% respectively. The research findings provide technical references for achieving precise positioning control of the robot's end-effector.

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江文松, 王妍, 罗哉, 冯思琪, 杨力, 张鹏浩.六自由度机器人末端位姿校准误差链路分析[J].计测技术,2025,45(2):48~55:
10.11823/j. issn.1674-5795.2025.02.05.

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  • 在线发布日期: 2025-04-30
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