双镜面面形测量系统的全局优化标定方法
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河北工业大学 机械工程学院,天津 300401

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Global optimized calibration method for double-specular-surface shape measurement system
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School of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, China

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    摘要:

    为实现双镜面物体完整三维面形的高精度测量,提出一种全局优化系统标定方法。首先,建立双镜面面形测量系统,采用2个无公共视场(Field-of-View, FoV)的直接相位偏折测量子系统完整覆盖双镜面物体的被测视角;然后,采用传统方法进行子系统的深度标定、横向标定和子系统测量基准间的标定;最后,基于高精度双镜面标定物优化初始参数,引入3个度量误差以评估标定物的三维测量精度,通过最小化所定义的度量误差,计算出最佳标定参数。开展对比实验验证全局优化系统标定方法的应用效果,结果表明:利用初始系统标定方法得到测量系统参数,然后重建量块整体三维面形,得到量块两表面间距离的均方根误差RRMSE(Root Mean Square Error, RMSE)为164 μm;利用全局优化系统标定方法得到测量系统参数,然后重建量块整体三维面形,得到量块两表面间距离的RRMSE为34 μm。全局优化系统标定方法有效提升了双镜面物体三维面形测量精度,为提高非共视条件下多传感器光学测量系统的标定准确性提供了技术借鉴。

    Abstract:

    To achieve high-precision measurement of the complete three-dimensional (3D) shape of double-specular-surface objects, a global optimization method for system calibration is proposed. Firstly, a double-specular-surface shape measurement system is established using two direct phase measuring deflectometry subsystems without overlapping Field-of-View (FoV), which fully covers the measured FoV of the double-specular-surface object. Secondly, traditional methods are applied for depth calibration, lateral calibration of each subsystem, and calibration of the transformation between the measurement references of the two subsystems. Finally, a high-precision double-specular-surface calibrator is employed to optimize the initial calibration parameters. Three measurement errors are introduced to evaluate the 3D measurement accuracy of the calibrator. By minimizing the defined measurement errors, the optimal calibration parameters are calculated. Comparative experiments were performed to verify the application effects of the global optimization system calibration method. When the initial system calibration method was used to obtain the system parameters, and then the complete 3D shape of a gauge block was reconstructed, the root mean square error (RRMSE) of the distance between the two surfaces of the gauge block was 164 μm. When the global optimization system calibration method was employed to determine the system parameters and reconstruct the complete 3D shape of the gauge block, the RRMSE for the distance between the two surfaces was reduced to 34 μm. The global optimization system calibration method effectively improves the 3D shape measurement accuracy of double-specular-surface objects, providing a technical reference for enhancing the calibration precision of multi-sensor optical measurement systems under non-common-view conditions.

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何雯静, 倪育博, 田秀秀, 李梓瑜, 李雁玲, 张宗华.双镜面面形测量系统的全局优化标定方法[J].计测技术,2025,45(4):57~65:
10.11823/j. issn.1674-5795.2025.04.04.

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  • 在线发布日期: 2025-09-10
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