基于超声导波的变温管道壁厚监测方法
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1.四川大学 机械工程学院,四川 成都 610065
2.合肥通用机械研究院有限公司 国家压力容器与管道安全工程技术研究中心,安徽 合肥 230031
3.中国石油西南油气田公司 天然气研究院,四川 成都 610200

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Monitoring method for wall thickness of variable-temperature pipelines based on ultrasonic guided waves
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1.School of Mechanical Engineering, Sichuan University, Chengdu 610065, China
2.National Safety Engineering Technology Research Center for Pressure Vessels and Pipeline, Hefei General Machinery Research Institute Co., Ltd., Hefei 230031, China
3.Research Institute of Natural Gas Technology, PetroChina Southwest Oil & Gasfield Company, Chengdu 610200, China

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    摘要:

    针对石化高温管道运行中因温度波动导致超声壁厚测量精度下降的问题,提出一种基于超声导波信号反演温度并对壁厚进行补偿的测量方法。建立二维稳态传热模型,解析波导条温度场分布,构建超声飞行时间预测模型,表征管道温度和波导中超声飞行时间的定量关系,实现高温管道温度的实时测量,在此基础上对超声导波测厚数据进行补偿,提升管道壁厚监测准确性。搭建超声导波测量平台并开展实验,结果表明:在15 ~ 500 ℃条件下,该方法可以实现对管道温度变化的精确测量,补偿后的壁厚测量误差为± 0.1 mm。该方法突破了现有导波测厚装置在变温环境中的应用瓶颈,为石化装置安全运行提供了技术支撑。

    Abstract:

    Aiming at the problem of the decline in the accuracy of ultrasonic wall thickness measurement caused by temperature fluctuations during the operation of high-temperature petrochemical pipelines, a measurement method based on the inversion of temperature and the compensation of wall thickness by ultrasonic guided wave signals is proposed. A two-dimensional steady-state heat transfer model was established, the temperature field distribution of the waveguide strip was analyzed, an ultrasonic flight time prediction model was constructed, the quantitative relationship between the pipe temperature and the ultrasonic flight time in the waveguide was characterized, and the real-time measurement of the temperature of high-temperature pipes was achieved. On this basis, the ultrasonic guided wave thickness measurement data was compensated to improve the accuracy of pipe wall thickness monitoring. An ultrasonic guided wave measurement platform was built and experiments were performed. The results show that within the range of 15 ~ 500 ℃, this method can achieve precise measurement of the temperature change of the pipeline, and the measurement error of the wall thickness after compensation is ± 0.1 mm. This method breaks through the application bottleneck of the existing guided wave thickness measurement devices in variable-temperature environments, providing technical support for the safe operation of petrochemical plants.

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潘树华, 伍剑波, 夏慧, 王哲, 黄刚华, 龚煜轩.基于超声导波的变温管道壁厚监测方法[J].计测技术,2025,45(4):66~73:
10.11823/j. issn.1674-5795.2025.04.05.

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  • 在线发布日期: 2025-09-10
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